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How to Install an AR-15 Free Float Handguard

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10 minute read
Author: John McCoy

The furniture on your AR-15 says a lot about you. It is a part that defines the shooter. Perhaps you are a traditionalist and opt for a standard M4-style MIL-SPEC drop-in handguard. Or you like the sleek and infinitely modifiable appearance and function of a free-floating handguard. On the other hand, maybe you are interested in a rubberized pistol grip like a Hogue, or an ergonomically sound design like a Magpul MOE grip. Whatever your take on furniture is, the handguard bears a lot of the focus. It is where you brace the rifle, you mount accessories, and frankly, it goes a long way toward the overall appearance of the rifle. A nice handguard makes the rifle, while a cheap handguard looks like a cheap handguard. 

Types of handguards

While there are practically infinite possibilities for different handguards in terms of price, size, form, function, and style, there are only two basic handguards: drop-in or free-floating. Everything else is window dressing to these two basic types. 

Free-floating

AT3 Tactical SPEAR Free-Float Handguard
AT3’s SPEAR free-float handguard is available in a variety of colors and lengths to upgrade your AR-15, or start a new build right.

As the name suggests, a free-floating handguard is precisely that: it ‘floats’ around the barrel and gas tube. The primary benefit of a free-floating design is that it has no contact with the barrel assembly.

A barrel is at its most accurate when it is in contact and fastened to the receiver and the receiver alone. However, a handguard directly attached to the barrel will slightly influence the barrel.

When you grip the handguard and fire your rifle, it does pull the barrel ever so slightly if it is not free-floating. This phenomenon is not AR-specific; it happens to all rifles where the handguard directly contacts the barrel. 

A free-floating handguard is attached directly to the barrel nut. It floats around the entire barrel assembly, causing no interference with the barrel while shooting. Truthfully, hardly any of us are a good enough shot for this ever to matter. At least I’m not. 

Free-float handguards are made of a few different materials. The most popular are usually 6061 aircraft-grade aluminum, which is light while maintaining excellent durability. However, a few examples of carbon fiber free-float handguards and a few enterprising builders have even used PVC pipe. But, hey, if it works. 

Drop-in Handguards

Magpul MOE M-LOK Carbine Length Handguard for AR-15 - MAG424
The MAG424 Carbine-Length Handguard is the most common drop-in handguard upgrade you see on off-the-shelf AR-15 rifles.

Drop-in handguards are generally the least expensive options, lightweight, and fairly straightforward to remove and install (with the Delta-ring tool, of course). 

 Drop-in handguards are the original stock for all variants of the AR-pattern rifle. They are still a great option for the budget-minded weapon. There is something nostalgic and practical about the classic polymer drop-in handguard. And these aren’t limited to just plastic; aluminum quad-rail units have been around for years and are a nice compliment to any carbine build. 

Probably the greatest advantage to a drop-in handguard is the ease of replacement. It only takes a few seconds to pull the Delta ring back, and the two pieces of the handguard come apart and out. You can’t do that with a free-floating handguard. While it is not a huge deal, you generally need to have the rifle locked down on a vice block, and you will need some basic armorer tools. The drop-in handguard doesn’t require any tools (although the Delta-ring tool makes it much easier).   

 

How To Install a Free-Float Handguard

Okay, so we have the basics down of how they are different from each other. Next, let’s deep dive into how these handguards work and how to install them. A free-floating handguard is typically attached to a proprietary barrel nut included with the handguard. But first, here is a list of items you will need for the project:

Tool List

  • Armorer’s wrench
  • Nitrile disposable gloves
  • Torque wrench
  • Breaker Bar
  • Gunsmithing non-metallic hammer
  • SAE Hex Keyset (most manufacturers include allen wrenches)
  • A set of punches, brass and steel preferred
  • Loctite 243 (The blue stuff!)
  • Aeroshell 64/33MS (Or lithium moly grease)
  • Shop vice
  • Receiver bench block

First, determine whether you are replacing a different type of handguard on an existing rifle or building a new upper from the ground up. 

This is a personal aside, but if you have an M4 upper or an A2-style upper with the sight post, and you want to remove the sight post to install a free-floating handguard over a low-profile gas block, please don’t. If you’re doing a clean build, you won’t have to buy as many tools, or go through as many hassles. Barrels are pretty cheap, and you can choose one that suits your exact needs. Buy a fresh barrel and start a new upper. You’ll thank me later. 

The first step is to put the upper receiver in a vice block and secure it. NEVER EVER put your receiver in a vice without a block. You will damage the receiver, period. 

Once it is secured, check the barrel fit to the receiver. The barrel has a pin built into it matched to a notch in the receiver threads, so it can only be mounted one way. 

If you are pulling off and replacing a different handguard, like a drop-in, you need to remove the old barrel nut or Delta ring nut. The Delta ring nut is a typical pattern, and all the standard AR-15 armorer tools have the pattern on them.  

AT3™ AR-15 Armorer's Wrench / Multi-Function Tool
The AT3 Armorer’s Wrench features the appropriate teeth for installing a mil-spec barrel nut. Be sure to use the square 1/2″ drive at a 90 degree angle with your torque wrench.

You will need to remove the old gas block, which will require a hex key to loosen. Or, in the case of a traditional front sight tower, the taper pins will need to be driven out. This is another reason why starting from a new batch of parts is a good idea. The more components you re-use, the more work and tools you’ll need to do the job right.

You can install the barrel nut when you are satisfied that the barrel lines up correctly with the upper receiver. Next, apply a light coat of Aeroshell 64/33MS anti-seize to the threads on the barrel. A little goes a long way with this, and it only needs a thin coat. Finally, you can use a fine brush or just dab a little on your fingers (with gloves on) and coat the threads. 

Be sure to grease the barrel extension as well as the receiver threads before installing the barrel nut
A light smear of Aeroshell or lithium moly grease around the barrel’s extension and receiver threads will prevent corrosion.

Do not use standard anti-seizes that you would use on cars or trucks; it will promote corrosion. However, Aeroshell (or a similar moly grease) is cheap, and you can order it from Amazon, so get the right stuff. It is made for this application to ensure that galvanic corrosion does not occur, and it will prevent your barrel nut from seizing up over time. The science behind this is that galvanic corrosion occurs exclusively between two dissimilar types of metal, which you have in the steel barrel and the aluminum nut. Factor in extreme heat and a stew of corrosive gasses, and you have a recipe for corrosion. 

Now that you have dutifully applied anti-seize to the threads, hand tighten the barrel nut down to ensure the threads are correct and there is no cross-threading. NEVER apply force immediately to the nut; always make sure you can hand tighten it first. If it isn’t tightening by hand and is not cross-threaded, there is something wrong with one of the threads. Destroying the threads by forcing it on will most likely void the return or warranty. 

Use torque wrench that uses ft-lbs to properly set your barrel nut torque
When you use the torque wrench to install the barrel nut, consult the installation instructions included with your handguard for the recommended values.

The instructions with your handguard will have the specific torque values, which will be a range of values somewhere between 30ft.lbs. and 80ft.lbs., so make sure you have a torque wrench that allows these values. The standard armorer’s wrench has a 3/8” drive square for the wrench, so make sure your wrench fits. 

The torque range gives you a broad range to make sure the nut can be positioned appropriately since some of the nuts have positions that they must be in for the set screws to seat properly. Again, refer to the instructions that came with your handguard. If you under tighten, it will come loose, and your AR-15 handguard will have problems. If you over tighten, you will probably strip the threads on the softer aluminum nut, and you might even crack the upper receiver. 

Once the nut is tightened appropriately, you can install the gas block and tube. Double-check your instructions to ensure your block will work, but they universally require a low-profile block for clearance. 

Use the appropriate gas block and tube for your AR-15
Check your barrel’s specifications for the correct sized low-profile gas block and gas tube.

Now that the gas block and tube are installed, you can slip the handguard over, and you are ready to mount it to the barrel nut. First, you must ensure the rails are perfectly aligned between the upper receiver and the handguard upper rail. We have equipped our AT3 SPEAR handguard with anti-rotation tabs to interlock with our billet receivers, ensuring a perfect fit. Otherwise, a quick way to make sure the rails line up is to take the base off a red dot sight and place it over the joint between the two components. This handy trick will give you a seamless transition. 

Using an optic mount is an easy way to cinch together the top rails of your handguard and upper for perfect alignment.

The only thing you have left now is to tighten down the set screws or the clamps on the handguard. Make sure to apply some Loctite to these so they don’t back out, and make sure to use Loctite Blue 242 and don’t use Red 271; Red 271 Loctite requires heat to remove the fastener once cured. 

You can also install your muzzle device now since you still have it in a vice block. 

Installing a free-floating handguard is a simple project if you have the right tools for the job. Thankfully, the tools required are tools that all AR owners need to have in the first place. If you don’t have them yet, go ahead and buy them because you will use them repeatedly. An essentials tool kit is the best place to start so you don’t end up piecemealing tools; get it all in one place.   

10.5 Handguard on Complete Rifle
If you’re looking for a truly modernized AR-15, with better accuracy and room for accessories like lights, lasers and foregrips, a free-float handguard is the best way to get there.

Also, this article is not a substitute for the instructions included with your handguard. If it didn’t come with instructions, get with the manufacturer, and download them. And as always, keep your guns clean and happy shooting!

One Last Tip

If there’s anyone that knows the AR-15 platform, it’s the US military. As a special offer for our readers, you can get the Official US Army Manual for AR-15/M4/M16 right now – for free. Click here to snag a copy.

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AT3 Tactical Terms of Use Agreement

AT3 Tactical Terms of Use Agreement

Last Updated: January 5, 2022

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One Last Tip

If there’s anyone that knows the AR-15 platform, it’s the US military. As a special offer for our readers, you can get the Official US Army Manual for AR-15/M4/M16 right now – for free. Click here to snag a copy.

AT3 Tactical, LLC Privacy Policy

AT3 Tactical Privacy Policy

Last Updated: October 11, 2024

AT3 Tactical, LLC (“AT3”) values the privacy of its users and believes that you should know what kind of data we collect from you, how we use it, and how you can have control over, and stop the collection of it. We make every attempt to be transparent in our data collection efforts and to provide you with information that you need to make decisions about our collection of data from you.

When you use the AT3 Website, even if you are just browsing, we may collect some basic data from you such as the type of device that you are using, your geographical location, and your IP address. If you choose to complete a purchase through the Website, you share additional data with us, which is outlined below. We also provide you with the ability to limit the data that we collect from you and how we use it. We also may use your interactions with the AT3 Website to show you more relevant content.
If you have any questions about our privacy policy, how we collect data from you, how we use your data, or how you can control your privacy settings, you can contact us at any time at support@at3tactical.com.

Data You Share with Us
We may collect data from you when you voluntarily share it with us. This may include the following data:
Transaction Data. When you purchase a product through the Website, you provide us information needed to complete your purchase, such as your name, phone number, address, billing address, email address, city, state, zip code, and any notes you provide to AT3. This data is used to help us contact you, complete your purchase, and ship products to you that you have purchased through the website.
Public Data. Some of the activity on the Website is public. We may use this public data to provide you with the services requested, to provide you with more relevant content, to tailor content to your preferences, to keep records of communications between us and you, and to defend against legal claims.
Private Communication Data. We may use your contact data, such as any data that you voluntarily provide to us like your phone number, address, and email address, to authenticate your purchase, to communicate with you, to respond to communications sent to you by us, to keep records of our communication, to fulfill your orders, or to pursue or defend against legal claims. We may store and process your private communications with us and data related to them to scan for malicious content, to review content for violations of our terms of use agreement, or to respond to legal process or law enforcement inquiries.

Additional Data We Receive From You
We may also collect data from you automatically when you use the Website. This may include the following data:
Location Data. We may collect data about your location by collecting and processing your IP address and device settings. We may use this data to tailor our offerings to your geographic location, respond to law enforcement requests, or to provide you with content that is relevant to your geographic location.
Technical Data. We may collect technical data about your use of the Website, such as your IP address, your device IDs, your phone number, pages visited, referring web page, your mobile phone model, mobile charrier, search terms, cookie data, your operating system, your geolocation, and your time zone. We may use this data to analyze your use of the Website, to administer and secure our services, to determine how we should allocate resources to our Website, and to understand the technical load on our servers.
Marketing Data. We may collect your IP address, your device IDs, your geographical location, your phone numbers, pages visited, referring web page, mobile phone model, search terms, cookie data, Google Advertising IDs, and Apple Advertising IDs to provide advertisements to you through third-party ad networks. We may use your data to provide advertisements to you, to provide remarketing advertisements to you after you previously visited the Website, to determine the relevance of advertisements, to measure the effectiveness of advertisements, and to help make those advertisements more relevant to your preferences.

Use of Cookies
We may also collect data from you through the use of cookies and other technologies. This helps us understand how you use the Website and to understand any patterns that may be associated with your use of our services. This aids us in developing or improving our services in response to your needs or wants.
We may use session or persistent cookies. Session cookies are only stored on your computer or mobile device during your use of the Website and are automatically deleted when you close your web browser. Persistent cookies are stored as a file on your computer or mobile device that remain on your computer or mobile device even after you close your web browser. Persistent cookies can be read by the website that created the cookie when you revisit it again. We may use persistent cookies when we utilize Google Analytics or other analytics providers, which are intended to track the origin and behavior of traffic to the Website. We may also, from time to time, receive data from third parties including analytics providers or advertising networks such as Google, Facebook, or Apple.

Marketing Communications
We may send you marketing communications if you have asked us for information concerning our services or if you have agreed to, and have not opted out from receiving marketing communications from us. You may ask us to stop sending you marketing messages at any time by following the opt-out link in any marketing message sent to you.

Disclosure of Personal Data
We only share your personal data in limited circumstances.
We may share or disclose your personal data with your consent or at your direction.
We may also share your data with certain third parties to aid us in operating the Website. For example, we may share your personal data with third parties, such as analytics providers, to utilize their software tools and measure the effectiveness of our Website or advertisements. We may also share personal data, such as device IDs, with third party advertisers to help them determine whether they should serve an ad to you. The data that we share with these third parties does not include your email address, name, phone number, or username, but it may include your geographical location.

We may also share your personal data with our accountants, auditors, insurers, or attorneys where doing so is necessary to protect the interests of AT3 or to comply with any law or regulation.

We may also share your personal data with government or law enforcement agencies when we are required to report our data processing activities, upon receipt of an exigent circumstances request, upon receipt of a duly authorized subpoena or court order, to comply with any law or legal process, to comply with government or regulatory requests, or where doing so is necessary to protect our users, our employees, our contractors, third parties, or property.

Finally, we may share your personal data to a third party if we sell, transfer, or merge any part of our business or assets. In the event that we share your personal data in the sale, transfer, or merger of any part of our business or assets, this Privacy Policy will continue to apply to your personal data when transferred to the new entity.

Management, Protection, and Retention of Your Personal Data
To stop our collection and use of your data, you need only cease using Website and clear your web browser’s cookies and cache.

We put data security measures into place to protect your personal data. We allow access to your personal data only by employees and service providers who have a need to know or access your personal data on our instructions. We will notify you and any regulatory body of any breach of your personal data or our security measures if and when we are legally required to do so.

We will only retain your personal data for so long as necessary to fulfill the purposes for which it is collected under this Privacy Policy or for the purposes of satisfying any legal, accounting, or reporting requirements.

Third Party Links
Our services may include links to third party websites and applications. By clicking on third party links, you may allow third parties to collect or share data about you. We do not control these third-party links and you are advised their respective privacy policies.

Responding to Do Not Track Signals
You can generally opt-out of receiving personalized ads from third party advertisers and ad networks, such as Google and Facebook, who are members of the Network Advertising Initiative (NAI) or who follow the Digital Advertising Alliance’s Self-Regulatory Principles for Online Behavioral Advertising by visiting the opt-out pages on the NAI website and DAA website. Our websites are not currently set up to respond to browser do-not-track signals, but you can configure your browser settings to reject all cookies or prompt you before a cookie is set.

California Privacy Rights
California residents have a right to request that we disclose what personal information we collect from you and whether, and how, we disclose or sell that personal information. California residents may also request that we delete any personal information collected or maintained by us from you.

AT3 collects personal and personally identifiable information from you when you visit the Website. AT3 may provide this personal and personally identifiable information to third parties to deliver ads tailored to your interests.

California residents may also have the right to opt out of the sale of their personal information by clicking a link or icon associated with an advertisement. Specifically, this link or icon may state “Do Not Sell My Personal Information” or “Do Not Sell My Info.” By selecting this link or icon, you “Opt Out,” which means that you have opted out of the sale of your personal information as set forth in the California Consumer Privacy Act. However, even though you may have opted out, you may still see interest-based advertisements. To learn more about interest-based advertising across websites and additional opt-out choices, you can visit http://optout.aboutads.info. If you opt-out of the sale of your personal information but do not opt out of interest-based advertising more generally, you may still receive ads tailored to your interests based on personal information that was not sold by us, personal information that was sold to downstream participants at least 90 days before you opted out, or personal information that was sold by other sources from which you have not opted out.

To submit a request for a list of the categories of personal information collected from you or to request that AT3 delete your personal information, please email us at support@at3tactical.com, or send a letter to our US-based legal counsel at the following address:
AT3 Tactical, LLC Privacy Request
c/o Revision Legal, PLLC
444 Cass St., Suite D
Traverse City, MI 49684
United States of America

To verify your request, we may request certain information from you to confirm that you are an AT3 user, such as your phone number, username, email address, city, state, or geographic location. You may also designate an authorized agent to make a request to AT3 to disclose or delete your personal information. To do so, you must provide AT3 with proof that the individual or business has been appointed as your agent, such by providing a a signed power of attorney form, and provide accurate responses to any information requested by AT3 that may be necessary to confirm that you are an AT3 user, such as your phone number, username, email address, city, state, or geographic location. California residents have a right not to receive discriminatory treatment by AT3 for their exercise of these rights conferred under California law.

10DLC Compliance and Privacy

  1. Collection of Personal Information
  1. Use of Personal Information
  1. Privacy and 10DLC
    As a 10DLC service provider, we adhere to the following principles:
  1. Opting Out
  1. Disclosure of Personal Information

Notification of Changes
Whenever we change our Privacy Policy, we will post those changes to this Privacy Policy and other places that we deem appropriate. Your use of the Website following these changes indicates your consent to the practices described in the revised Privacy Policy.

Contact Information
If you have any questions or suggestions regarding our Privacy Policy, or if your personal information is not accurate or complete, please contact our Data Protection Officer at:
Zachary Plansky, support@at3tactical.com

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