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Best AR-15 Barrels

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12 minute read
Author: Billy McCuen

The Heart of an AR

Barrels have been indispensable to every firearm for a thousand years.  From accuracy to handling, the barrel has a major influence on many crucial aspects of AR performance.  If there’s one part of your new build to get right, it’s this one.  If you’re just out to upgrade an existing gun, few mods will change up your shooting experience more than a new barrel.

But the AR barrel market is vast and complicated, with a wide range of companies, designs, and quality levels vying for your attention.  In this article, we’ll look at leading manufacturers and their best designs, with first-rate barrels for every budget. (Pro tip: scroll to the bottom for our budget picks, and one uber-fancy barrel so high-grade the price might make your eyes bleed).

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Barrels: Basic Considerations

Barrels influence many aspects of AR function, so it’s unsurprising there are a bunch of characteristics to consider in looking for the perfect barrel.  As with most things in the firearm world, the best choice depends on your intended purpose for the weapon.  What kind of performance do you want from your rifle?

  • Longer barrels (over 16”) tend to shoot straighter for longer distances
  • Thick, heavy barrels warp less under heat, and experience less “barrel lash,” or microscopic bending, during ignition—this is a definite plus in rifles intended for rapid fire or optimal long-range accuracy.
  • Thin barrels reduce weight, but warp and lose accuracy under sustained, heat-intensive rapid fire.
  • Short barrels (under 16”) reduce weight and handle easier in tight spaces—ideal for CQB applications.
  • Materials and finishes—like nitride-treated, parkerized, chrome-lined, “stainless” steel, or 4150 CMV—greatly impact long-term resilience and accuracy. Read more here and here.
  • Barrel profile is the overall design—the shape and resulting weight distribution—of the barrel. It’s related to weight, but the distribution of weight can be just as important as simple overall mass (read more here).

That’s just the beginning. If this sounds complicated, that’s because it is—fortunately, we’ve broken down these considerations in a past article series.  Or start with a basic intro here.

Who Makes the Best AR-15 Barrel?

Best AR-15 Barrel Brands

Below, we’ll cover barrels for all the different purposes you might have in mind—pistol, SBR, designated marksman rifle, and more.  Suppose you already know what you want from your new barrel—who are the most trusted brands, and what are their best-known products?

 

 

Faxon Firearms

Faxon Firearms rose into a premium weapons manufacturer from an original focus on advanced aerospace parts.  One of their specific claims to fame in the gun community is designing the beloved “gunner profile.”  Barrels crafted with the gunner profile are thick behind the gas block, but thin in front of it.  The beauty of this design is that weight is shifted closer to the shooter’s body, making it easier to support and maneuver.  At the same time, it ensures the barrel base, the part most susceptible to warping under the heat of fire, is thick and well-reinforced.  This is essentially a best-of-both-worlds hybrid of the thin, light pencil profile and the heavier Government profile.

Faxon’s 16-inch gunner profile barrel is a popular choice for an ergonomic multi-purpose carbine.  The longer gas system even ensures a light recoil for quick, accurate follow-up shots (learn more about gas systems here).

Specs: Faxon Firearms 16 inch Gunner Barrel – 5.56 NATO – Mid-Length – 4150 QPQ

  • Barrel Material: 4150 Chrome-Moly Vanadium (CMV) steel
  • Caliber: 5.56 NATO
  • Rifling Twist Rate: 1:8
  • Barrel Length: 16”
  • Barrel Profile: GUNNER
  • Gas System: Mid-length
  • Finish: Nitride (QPQ)
  • Weight: 1.37 lbs
  • Price at time of writing:  $166.25

It’s a little-known fact that Faxon Firearms was among the first manufacturers to get in on the pistol-caliber carbine (PCC) craze.  Experience in this market niche certainly shows in their 10.5″ 9mm barrel.  It’s worth noting that, like many other short AR barrels, this one doesn’t use a regular gas system—blowback from the cartridge itself cycles the bolt carrier, rather than hot gasses from a gas tube.

Specs: Faxon Firearms 10.5 Inch Light Tapered AR15 Barrel – 9mm – 4150 QPQ

  • Barrel Material: 4150 Chrome-Moly Vanadium (CMV) steel
  • Caliber: 9mm SAMMI
  • Rifling Twist Rate: 1:10
  • Barrel Length: 10.5”
  • Barrel Profile: PISTOL CALIBER TAPER
  • Gas System: N/A – blowback
  • Finish: Nitride (QPQ)
  • Weight: ~1.03 lbs
  • Price at time of writing:  $122.55

Ballistic Advantage

Ballistic Advantage, in case you’re wondering, did not get their name by accident.  Their claim-to-fame is a guarantee that not just some, but all their barrels will achieve accuracy groups under 1 minute-of-angle (MOA, a sixtieth of a degree, or ~1 inch at 100 yards), with match-grade ammo.

This guarantee goes even for their relatively affordable, entry-level Modern Series, like the .300 Blackout 10.5″ Barrel.  This model features Ballistic Advantage’s unique DRP profile, designed with extra thickness and rigidity for optimum accuracy in a short barrel.

Specs: Ballistic Advantage .300 Blackout 10.5″ Barrel – Pistol Length 1:7 Twist – 4150 CMV Nitride – Modern Series

  • Barrel Material: 4150 Chrome-Moly Vanadium (CMV) steel
  • Caliber: .300 AAC
  • Rifling Twist Rate: 1:7
  • Barrel Length: 10.5″
  • Barrel Profile: DRP
  • Gas System: Pistol
  • Finish: Nitride (QPQ)
  • Weight: ~1.2 lbs
  • Price at time of writing:  $151.99

The high end of Ballistic Advantage’s line, known as the Premium Series, features designs like the .223 Wylde 16″ Barrel – SPR Fluted Mid-Length.  Unlike a regular .223 rifle, a .233 Wylde AR can fire 5.56 NATO and .223 safely.  Unlike a simple 5.56 chamber, it retains the accuracy edge offered by traditional .223 Remington chambers.

Moreover, trough-like flutes cut lengthwise into the shaft reduce the weight with a minimum of rigidity loss.  Between flutes, the barrel is quite thick, resulting in a stiff but surprisingly light end product. The net result of all these features is match-grade accuracy, from a barrel with dimensions and weight very similar to a cheap 16” M4 design.  Not bad at all.

Specs: Ballistic Advantage .223 Wylde 16″ Barrel – SPR Fluted Mid-Length – Premium Series

  • Barrel Material: 416R stainless steel
  • Caliber: .223 Wylde
  • Rifling Twist Rate: 1:8 inches
  • Barrel Length: 16”
  • Barrel Profile: SPR Fluted
  • Gas System: Mid-length
  • Finish: Bead-blasted
  • Weight: ~1.7 lbs
  • Price at time of writing:  $218.55

Odin Works

Odin Works is a company intensely focused on high-end accuracy in their products, and it shows.  Their .223 Wylde 18″ 3-gun rifle barrel checks all the boxes one expects for a match-grade barrel.  The heavy profile to resist warping, 18” of length, .223 Wylde chambering, and stainless-steel construction all embody the best kind of competition gun. “Stainless steel” barrels can hold better rifling than other materials, though it’s worth noting that this steel (technically called 416R steel) isn’t strictly the same thing as everyday stainless steel.  That said, it is still quite corrosion-resistant like its namesake. This barrel also comes with the Odin Works adjustable gas block as well as a guarantee of accuracy under 1 minute-of-angle (MOA).

Specs: Odin Works AR-15 223 Wylde Barrel 18″ 3-Gun Rifle

  • Barrel Material: 416R stainless steel
  • Caliber: .223 Wylde
  • Barrel Length: 18”
  • Barrel Profile: 3-gun
  • Gas System: Rifle-length
  • Weight: 2.15 lbs
  • Price at time of writing:  $289.75

If that isn’t enough precision power for you, there’s always Odin Works’ 6.5 Grendel 18″ DMR barrel.  Designed from the ground up for the AR platform, the 6.5 Grendel cartridge outperforms 5.56 and .223 in long-range accuracy.  As before, this high-end barrel comes with an adjustable gas block and a 1-MOA guarantee.  This 18” barrel even comes with a bolt carrier for 6.5 Grendel, a must-have for a complete rifle.

Specs: Odin Works 6.5 Grendel Barrel 20″ DMR Rifle with BCG

  • Barrel Material: 416R stainless steel
  • Caliber: 6.5 Grendel
  • Barrel Length: 18”
  • Barrel Profile: DMR heavy profile
  • Gas System: Intermediate
  • Weight: 2.43 lbs
  • Price at time of writing:  $432.25

Anderson Manufacturing

Maybe you’re looking for a more affordable but still quality barrel design.  In that case, take a look at Anderson Manufacturing. Widely regarded as an excellent bang-for-your-buck, their 5.56 Barrel for 16 Inch M4 offers all-around reliable quality.  The parkerized finish imparts a retro-military aesthetic, and one version takes this even further with a conveniently preassembled A2 front sight and gas block/bayonet lug assembly.

Specs: 5.56 Barrel for 16 Inch M4 by Anderson – Carbine Length

  • Barrel Material: 4150 Chrome-Moly Vanadium (CMV) steel
  • Caliber: 5.56 NATO
  • Rifling Twist Rate: 1:8
  • Barrel Length: 16”
  • Barrel Profile: M4
  • Gas System: Carbine-length
  • Finish: Parkerized (phosphate)
  • Price at time of writing:  $109.99

Best Budget AR Barrel—Rosco Manufacturing

As I mentioned at the beginning, most gun part choices come down to your intended purpose.  Every purpose makes a different set of demands on a firearm.  The competitive shooter has one set of expectations for his gun.  The designated marksman has another.  Many of us, though, are in the boat where we’d like a practical barrel that offers accuracy a cut above mil-spec, with no-nonsense dependability and resilience, all without breaking the bank.  If that’s you, take a good hard look at Rosco Manufacturing’s Bloodline series.  High-end match-grade barrels, like some of the ones we’ve examined above, have excellent accuracy.  But many would argue that the black nitride carbon steel used by Bloodline barrels will last longer.  It will certainly take the heat of sustained fire better than stainless.  At the same time, black nitride barrels offer better accuracy than the durable chrome-lined barrels used by the military.

Maybe you’re now envisioning the makings of an excellent all-rounder tactical carbine.  In that case, take a look at the 16” 5.56 Bloodline barrel.

Specs: Rosco Manufacturing Bloodline 16 Inch Midlength Barrel – 5.56 NATO

  • Barrel Material: 4150 Chrome-Moly Vanadium (CMV) steel
  • Caliber: 5.56 NATO
  • Rifling Twist Rate: 1:7
  • Barrel Length: 16”
  • Barrel Profile: Government
  • Gas System: Mid-length
  • Finish: Nitride
  • Weight: ~1.8 lbs
  • Price at time of writing:  $135.00

Or maybe a handy short-barreled rifle is more your speed, one based around Rosco’s  11.5” 5.56 Bloodline barrel.

Specs: Rosco Manufacturing Bloodline 11.5 Inch Carbine Barrel – 5.56 NATO

  • Barrel Material: 4150 Chrome-Moly Vanadium (CMV) steel
  • Caliber: 5.56 NATO
  • Rifling Twist Rate: 1:7
  • Barrel Length: 11.5”
  • Barrel Profile: M4
  • Gas System: Carbine
  • Finish: Nitride
  • Weight: ~1.3 lbs
  • Price at time of writing:  $121.50

Christensen Arms—Best High-end AR Barrel?

If you could spend like a debt-fueled federal bureaucracy on crack, and wanted the best AR barrel money could buy, which one would be best for you?  Again, it would depend on your intended purpose.  Also, it would require hours of testing and thousands of rounds to answer that question scientifically.  But a strong contender would probably be Christensen Arms’ .223 Wylde 16″ Mid-length Carbon Fiber Barrel.

Established two decades ago, Christensen Arms became the first company to produce carbon fiber composite barrels.  This cutting-edge technology uses stainless 416R steel for the bore and the tubular innermost layer of the barrel, rather like the match-grade barrels described above.  As with some of those, Christensen Arms products come with a 1-MOA accuracy guarantee.  The similarities end there, however.  Most of a carbon fiber barrel consists of carbon fiber composite wrapped around the steel core.  This composite is twice as strong as its weight in steel, and five times stiffer. As a result, barrel lash is minimized. Moreover, it’s four times lighter than the same volume of steel. These barrels even handle excess heat from rapid-fire better than pure steel designs.  For the .223 Wylde 16” barrel, the net result is a product offering top-notch competition accuracy for dramatically less weight than a plain, cheap M4 barrel.

Specs: Christensen Arms .223 Wylde 16″ AR-15 1:8 Midlength Carbon Fiber Barrel – 810-00031-14

  • Barrel Material: carbon fiber composite and 416R stainless steel
  • Caliber: .223 Wylde
  • Rifling Twist Rate: 1:8
  • Barrel Length: 16”
  • Gas System: Mid-length
  • Weight: ~1.6 lbs
  • Price at time of writing:  $699.99

The catch?  Price of course.  Just one of these babies will set you back about $700.  You saw that right.  But if the price tag is worth it to you, no barrel can offer quite the same combination of features as a carbon fiber composite. For most of us, though, a well-chosen steel barrel will be plenty good enough.

One Last Tip

If there’s anyone that knows the AR-15 platform, it’s the US military. As a special offer for our readers, you can get the Official US Army Manual for AR-15/M4/M16 right now – for free. Click here to snag a copy.

ONE THOUGHTS ON "Best AR-15 Barrels"

  1. Jeff
    June 8, 2022

    I need a vertical hand grip forward for a fn15 16 inch barrel old style like m 16.

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o. Interpretation

This Agreement will be deemed to have been drafted by both parties, and the terms and conditions of this Agreement will not be interpreted against its drafter.

p. Assignment

You are expressly prohibited from assigning your rights and duties under this Agreement. AT3 reserves the right to assign its rights and duties under this Agreement, including in a sale of AT3 or its Website.

q. Waiver and Integration

No term or condition of this Agreement or breach of this Agreement will be deemed to have been waived or consented to unless said waiver is writing and signed by the party to be charged. This Agreement is the entire agreement between the parties and supersedes all previous agreements or representations between the parties.

One Last Tip

If there’s anyone that knows the AR-15 platform, it’s the US military. As a special offer for our readers, you can get the Official US Army Manual for AR-15/M4/M16 right now – for free. Click here to snag a copy.

AT3 Tactical, LLC Privacy Policy

AT3 Tactical Privacy Policy

Last Updated: October 11, 2024

AT3 Tactical, LLC (“AT3”) values the privacy of its users and believes that you should know what kind of data we collect from you, how we use it, and how you can have control over, and stop the collection of it. We make every attempt to be transparent in our data collection efforts and to provide you with information that you need to make decisions about our collection of data from you.

When you use the AT3 Website, even if you are just browsing, we may collect some basic data from you such as the type of device that you are using, your geographical location, and your IP address. If you choose to complete a purchase through the Website, you share additional data with us, which is outlined below. We also provide you with the ability to limit the data that we collect from you and how we use it. We also may use your interactions with the AT3 Website to show you more relevant content.
If you have any questions about our privacy policy, how we collect data from you, how we use your data, or how you can control your privacy settings, you can contact us at any time at support@at3tactical.com.

Data You Share with Us
We may collect data from you when you voluntarily share it with us. This may include the following data:
Transaction Data. When you purchase a product through the Website, you provide us information needed to complete your purchase, such as your name, phone number, address, billing address, email address, city, state, zip code, and any notes you provide to AT3. This data is used to help us contact you, complete your purchase, and ship products to you that you have purchased through the website.
Public Data. Some of the activity on the Website is public. We may use this public data to provide you with the services requested, to provide you with more relevant content, to tailor content to your preferences, to keep records of communications between us and you, and to defend against legal claims.
Private Communication Data. We may use your contact data, such as any data that you voluntarily provide to us like your phone number, address, and email address, to authenticate your purchase, to communicate with you, to respond to communications sent to you by us, to keep records of our communication, to fulfill your orders, or to pursue or defend against legal claims. We may store and process your private communications with us and data related to them to scan for malicious content, to review content for violations of our terms of use agreement, or to respond to legal process or law enforcement inquiries.

Additional Data We Receive From You
We may also collect data from you automatically when you use the Website. This may include the following data:
Location Data. We may collect data about your location by collecting and processing your IP address and device settings. We may use this data to tailor our offerings to your geographic location, respond to law enforcement requests, or to provide you with content that is relevant to your geographic location.
Technical Data. We may collect technical data about your use of the Website, such as your IP address, your device IDs, your phone number, pages visited, referring web page, your mobile phone model, mobile charrier, search terms, cookie data, your operating system, your geolocation, and your time zone. We may use this data to analyze your use of the Website, to administer and secure our services, to determine how we should allocate resources to our Website, and to understand the technical load on our servers.
Marketing Data. We may collect your IP address, your device IDs, your geographical location, your phone numbers, pages visited, referring web page, mobile phone model, search terms, cookie data, Google Advertising IDs, and Apple Advertising IDs to provide advertisements to you through third-party ad networks. We may use your data to provide advertisements to you, to provide remarketing advertisements to you after you previously visited the Website, to determine the relevance of advertisements, to measure the effectiveness of advertisements, and to help make those advertisements more relevant to your preferences.

Use of Cookies
We may also collect data from you through the use of cookies and other technologies. This helps us understand how you use the Website and to understand any patterns that may be associated with your use of our services. This aids us in developing or improving our services in response to your needs or wants.
We may use session or persistent cookies. Session cookies are only stored on your computer or mobile device during your use of the Website and are automatically deleted when you close your web browser. Persistent cookies are stored as a file on your computer or mobile device that remain on your computer or mobile device even after you close your web browser. Persistent cookies can be read by the website that created the cookie when you revisit it again. We may use persistent cookies when we utilize Google Analytics or other analytics providers, which are intended to track the origin and behavior of traffic to the Website. We may also, from time to time, receive data from third parties including analytics providers or advertising networks such as Google, Facebook, or Apple.

Marketing Communications
We may send you marketing communications if you have asked us for information concerning our services or if you have agreed to, and have not opted out from receiving marketing communications from us. You may ask us to stop sending you marketing messages at any time by following the opt-out link in any marketing message sent to you.

Disclosure of Personal Data
We only share your personal data in limited circumstances.
We may share or disclose your personal data with your consent or at your direction.
We may also share your data with certain third parties to aid us in operating the Website. For example, we may share your personal data with third parties, such as analytics providers, to utilize their software tools and measure the effectiveness of our Website or advertisements. We may also share personal data, such as device IDs, with third party advertisers to help them determine whether they should serve an ad to you. The data that we share with these third parties does not include your email address, name, phone number, or username, but it may include your geographical location.

We may also share your personal data with our accountants, auditors, insurers, or attorneys where doing so is necessary to protect the interests of AT3 or to comply with any law or regulation.

We may also share your personal data with government or law enforcement agencies when we are required to report our data processing activities, upon receipt of an exigent circumstances request, upon receipt of a duly authorized subpoena or court order, to comply with any law or legal process, to comply with government or regulatory requests, or where doing so is necessary to protect our users, our employees, our contractors, third parties, or property.

Finally, we may share your personal data to a third party if we sell, transfer, or merge any part of our business or assets. In the event that we share your personal data in the sale, transfer, or merger of any part of our business or assets, this Privacy Policy will continue to apply to your personal data when transferred to the new entity.

Management, Protection, and Retention of Your Personal Data
To stop our collection and use of your data, you need only cease using Website and clear your web browser’s cookies and cache.

We put data security measures into place to protect your personal data. We allow access to your personal data only by employees and service providers who have a need to know or access your personal data on our instructions. We will notify you and any regulatory body of any breach of your personal data or our security measures if and when we are legally required to do so.

We will only retain your personal data for so long as necessary to fulfill the purposes for which it is collected under this Privacy Policy or for the purposes of satisfying any legal, accounting, or reporting requirements.

Third Party Links
Our services may include links to third party websites and applications. By clicking on third party links, you may allow third parties to collect or share data about you. We do not control these third-party links and you are advised their respective privacy policies.

Responding to Do Not Track Signals
You can generally opt-out of receiving personalized ads from third party advertisers and ad networks, such as Google and Facebook, who are members of the Network Advertising Initiative (NAI) or who follow the Digital Advertising Alliance’s Self-Regulatory Principles for Online Behavioral Advertising by visiting the opt-out pages on the NAI website and DAA website. Our websites are not currently set up to respond to browser do-not-track signals, but you can configure your browser settings to reject all cookies or prompt you before a cookie is set.

California Privacy Rights
California residents have a right to request that we disclose what personal information we collect from you and whether, and how, we disclose or sell that personal information. California residents may also request that we delete any personal information collected or maintained by us from you.

AT3 collects personal and personally identifiable information from you when you visit the Website. AT3 may provide this personal and personally identifiable information to third parties to deliver ads tailored to your interests.

California residents may also have the right to opt out of the sale of their personal information by clicking a link or icon associated with an advertisement. Specifically, this link or icon may state “Do Not Sell My Personal Information” or “Do Not Sell My Info.” By selecting this link or icon, you “Opt Out,” which means that you have opted out of the sale of your personal information as set forth in the California Consumer Privacy Act. However, even though you may have opted out, you may still see interest-based advertisements. To learn more about interest-based advertising across websites and additional opt-out choices, you can visit http://optout.aboutads.info. If you opt-out of the sale of your personal information but do not opt out of interest-based advertising more generally, you may still receive ads tailored to your interests based on personal information that was not sold by us, personal information that was sold to downstream participants at least 90 days before you opted out, or personal information that was sold by other sources from which you have not opted out.

To submit a request for a list of the categories of personal information collected from you or to request that AT3 delete your personal information, please email us at support@at3tactical.com, or send a letter to our US-based legal counsel at the following address:
AT3 Tactical, LLC Privacy Request
c/o Revision Legal, PLLC
444 Cass St., Suite D
Traverse City, MI 49684
United States of America

To verify your request, we may request certain information from you to confirm that you are an AT3 user, such as your phone number, username, email address, city, state, or geographic location. You may also designate an authorized agent to make a request to AT3 to disclose or delete your personal information. To do so, you must provide AT3 with proof that the individual or business has been appointed as your agent, such by providing a a signed power of attorney form, and provide accurate responses to any information requested by AT3 that may be necessary to confirm that you are an AT3 user, such as your phone number, username, email address, city, state, or geographic location. California residents have a right not to receive discriminatory treatment by AT3 for their exercise of these rights conferred under California law.

10DLC Compliance and Privacy

  1. Collection of Personal Information
  1. Use of Personal Information
  1. Privacy and 10DLC
    As a 10DLC service provider, we adhere to the following principles:
  1. Opting Out
  1. Disclosure of Personal Information

Notification of Changes
Whenever we change our Privacy Policy, we will post those changes to this Privacy Policy and other places that we deem appropriate. Your use of the Website following these changes indicates your consent to the practices described in the revised Privacy Policy.

Contact Information
If you have any questions or suggestions regarding our Privacy Policy, or if your personal information is not accurate or complete, please contact our Data Protection Officer at:
Zachary Plansky, support@at3tactical.com

One Last Tip

If there’s anyone that knows the AR-15 platform, it’s the US military. As a special offer for our readers, you can get the Official US Army Manual for AR-15/M4/M16 right now – for free. Click here to snag a copy.

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